Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

Disable the SIR System. Refer to SIR  Disabling and Enabling.

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove all related panels and components.
  3. Visually inspect the damage. Repair as much of the damage as possible.
  4. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear inner wheelhouse.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear inner wheelhouse.
Rear Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld holes can not be det ...

Other materials:

Fuel Gauge
When the ignition is on, the fuel gauge indicates about how much fuel is left in the tank. An arrow on the fuel gauge indicates the side of the vehicle the fuel door is on. A FUEL LEVEL LOW message may appear in the Driver Information Center (DIC) and a single chime sounds. Here are four ...

Child Seat Restraint System
Warning: A child in a rear-facing child restraint can be seriously injured if the right-front passengers air bag inflates. This is because the back of a rear-facing child restraint would be very close to the inflating air bag. NEVER use a rear-facing child restraint in this vehicle. If a forwa ...

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused porti ...

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