Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged roof rear header panel (1).
Roof Rear Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the ro ...

Other materials:

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply structural adhesive to the attaching surfaces. Position the body rear end panel on the vehicle. Verify the fit of the body rear end panel. Clamp the body rear end panel into position. Spot weld accordingly as no ...

Instrument Panel Tie Bar Replacement (Right Hand Drive)
Removal Procedure Remove instrument panel compartment. Refer to Instrument  Panel Compartment Replacement. Remove instrument panel wiring harness (2) from instrument panel tie bar (1). Disconnect electrical connectors. Remove instrument panel tie bar (1). Remov ...

Door Ajar Indicator Description and Operation
Door Ajar Indicator System Components The door ajar indicator system consists of the following components: Body control module (BCM) Instrument cluster Driver information center Driver door latch Passenger door latch Left rear door latch Right rear door latch Liftgate door latch ...

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