Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

Note: Front wheelhouse rear panel brace (1) remains to the body.

Note: Front wheelhouse rear panel brace (1) remains to the body.

  1. Locate and mark all the necessary factory welds of the front wheelhouse.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Cut the adhesive in the front area (1) and where the front wheelhouse and the front compartment side rail overlap (2) with an appropriate tool.

  1. Remove the front wheelhouse.
Front Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel. Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel. ...

Other materials:

Inflatable Restraint Side Impact Sensor Replacement
Warning: Refer to SIR Warning in the Preface section. Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section. Warning: Following the deployment of a side impact air bag, inspect the following parts for damage. Replace these parts if necessary: Th ...

Rear Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Warning: Refer to Express Window Down Warning in the Preface section. Preliminary Procedures Remove the rear side door trim. Refer to Rear Side  Door Trim Replacement. Remove the water deflector. ...

Floor Air Outlet Replacement
Removal Procedure Remove the instrument panel assembly. Refer to Instrument Panel  Assembly Replacement. Remove the instrument panel wiring harness (2) from the instrument panel tie bar (1). Disconnect the electrical connectors. Remove the instrument panel tie bar ...

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